Tyre
Tip 6 - Truck Tyre Noise
For some of us the sound of a powerful truck accelerating up through
the gears or cruising past may be heaven on earth, but to others
perhaps living adjacent to a freeway, it could be just plain
objectionable noise that they have to cope with in their everyday
life. Not only that, but if we turn the noise inwards (so to speak),
high levels of cabin noise can be fatiguing to the occupants and
thereby a safety issue.
All of these aspects have been recognised
by the various authorities around the world, with a number of
regulations being put in place or proposed for the future. Right now
there is a schedule in Europe to specifically reduce vehicle and
tyre pass-by noise levels significantly over the next few years,
whilst locally consideration is being given to tightening current
truck pass-by regulations.
Contrary to several opinions, tyres make a solid contribution to
overall truck constant speed noise levels --- particularly drive
axle traction types. A free rolling truck at 80km/h with engine
switched off will come within a few decibels of a driven truck at
the same speed. This is one reason why we are seeing the
introduction of block design traction deep tread drive tyres in
place of the old cross rib lug tyres. Yes, there is a small
compromise in traction characteristics, but made up in lower noise
levels and improved wear balance.
If we investigate the sources of tyre/highway noise, there are
many contributors. The road surface itself can have what we call
micro and macro roughness, or material utilised (think about a
smooth concrete road and the noise it creates!). Conditions such as
load, inflation pressure, speed, wear, weather, etc. contribute to
the overall picture. And this is before we investigate the actual
tyre input. Tread pattern, sizing, construction and compounding all
add there little bit.
One of the "black" arts (pardon the pun) of tyre design is to
develop a quiet running tread pattern yet at the same time provide
adequate traction and performance. We can all recollect the old army
jeep all service tyres that howl like a banshee, but are great in
mud. So from the start the designer has to avoid the lateral lug
configurations where possible. Obviously rib type tyres run a lot
quieter than an aggressive lug pattern, but lose out in the traction
stakes, hence the designer must compromise (we hear that a lot in
tyre development) to achieve the desired outcome. Pitch sequences of
the blocks or lugs are "hashed" up both longitudinally and laterally
to ideally produce an even "white" noise of various frequencies,
rather than the fixed single frequency of the jeep tyre. The
designer may adopt up to five pitch variations in his chosen tread
pattern.
It doesn't end there, with quite in-depth studies necessary to
accommodate such aspects as groove resonance, air pumping, pattern
vibrations, sidewall vibrations, road impact and snap-out effects,
etc. Computer analysis can assist enormously these days in
calculating all these obscure effects. In fact, designers can fairly
well predict the performance characteristics of their creations
before they leave the computer screen. Handling, braking, wear,
noise, etc. can all be considered in their context prior to
experimental build release.
I mentioned initially the contribution tyre noise has to driver
fatigue. I believe here in Australia we may have a unique situation
in terms of the widespread use of coarse bluemetal road surfaces
which induce an inordinate amount of road roar up through the
vehicle interior. This generated a large amount of development work
in my days of passenger vehicles to suppress these noise paths
through body structures, suspensions and tyres. This constant roar
over our long transport distances must ultimately affect the
occupants in terms of fatigue, and any tyre manufacturer that can
assist in reducing this characteristic must be applauded.